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集条残膜打包机压包成型系统设计
赫鹏亮1, 纪超2, 郑炫2, 赵岩2
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(1.石河子大学 机械电气工程学院, 石河子 832000;2.新疆农垦科学院 机械装备研究所, 石河子 832000)
摘要:
针对机收集条残膜质地松散、占用空间大、储运成本高等问题,设计一种适用于残膜打包作业的压包成型系统。通过残膜压缩特性试验与松弛试验获得残膜压包成型最优作业压强为7 MPa,据此完成液压元件优选计算,并设计了双泵加载液压系统。为实现集条残膜自动压包成型,开发了基于PLC的残膜压包控制系统,规划了动作控制软件流程。在新疆兵团第六师共青团进行残膜压包成型田间试验,结果表明,集条残膜打包机作业效果良好,残膜压包成型成功率达88%,成型时间为38.6 s,满足田间作业要求。
关键词:  集条残膜  压包成型  液压系统  PLC控制  田间试验
DOI:10.11841/j.issn.1007-4333.2017.12.17
投稿时间:2016-11-25
基金项目:国家自然科学基金资助项目(31560336);中国博士后科学基金资助项目(2015M572666XB);公益性行业(农业)专项(201503105);兵团重点领域创新团队(2015BD002)
Design of a compression molding system for residual plastic film strip baler
HE Pengliang1, JI Chao2, ZHENG Xuan2, ZHAO Yan2
(1.College of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832000, China;2.Mechanical Equipment Research Institute, Xinjiang Academy of Agricultural and Reclamation Science, Shihezi 832000, China)
Abstract:
To solve the problem of the incompact,large space occupation and high transportation and storage cost of film collected,a new compressing and molding system for packing residual plastic film was designed.According to the residual film compression characteristic test and the relaxation test,the optimal operating pressure of the residual film press molding was 7 MPa,and the hydraulic pump system was designed.In order to automatically compress and mold residual plastic film,the control system based on PLC was designed and the flowchart of software control was conducted.The field experiment was committed in the Gongqingtuan Farm of Xinjiang Corps.The results showed that the residual film baler displayed a good working performance and the success rate of the residual film forming reached 88%.And the forming time was 38.6 s,which could meet the requirements of field operations.
Key words:  residual plastic film strip  compression molding  hydraulic systems  PLC control  field experiment